Mining & Minerals
Safe & Efficient Loading Solutions for Mining Operations
Enhancing Safety, Efficiency, and Compliance in Mining Operations
Ensuring safety, efficiency, and compliance in mining operations is essential due to the industry’s inherent hazards and regulatory requirements. SafeRack offers specialized safety and access solutions designed to address the unique challenges faced in both surface and underground mining environments.
- Slip & Fall Hazards – Workers often operate at significant heights on large machinery and uneven terrain, increasing the risk of falls.
- Equipment Maintenance Access – The size and complexity of mining equipment necessitate safe and efficient access for routine maintenance and inspections.
- Hazardous Material Handling – Exposure to dust, chemicals, and other hazardous materials requires stringent safety measures to protect workers’ health.
- Regulatory Compliance – Adherence to Mine Safety and Health Administration (MSHA) standards is mandatory to ensure safe working conditions.
- Environmental Conditions – Mining operations must contend with varying environmental factors, including extreme temperatures and wet conditions, which can impact safety and equipment performance.
Mining & Minerals
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SafeRack provides equipment and solutions for safe access and loading in the mining industry.
Enhance Safety & Improve Productivity with SafeRack Mining Solutions
SafeRack offers a range of solutions designed to enhance safety and efficiency in mining operations:
ErectaStep Modular Access Platforms
These platforms provide secure, slip-resistant stairs and walkways, ensuring safe access to elevated areas on large mining equipment and uneven terrains. Constructed from materials that withstand harsh mining environments, they maintain structural integrity and safety standards. The modular design allows for quick installation and easy reconfiguration as operational needs evolve.
YellowGate Adjustable Safety Gates
YellowGate safety gates are self-closing barriers that prevent falls in high-risk areas within mining sites. Their adjustable design fits various openings, offering flexibility for different applications. Made from durable materials, these gates perform reliably under the demanding conditions typical of mining operations.
SafeRack Spill Containment Solutions
To address potential spills of hazardous materials, SafeRack provides containment pans and berms suitable for mining environments. These solutions help facilities comply with environmental regulations by effectively containing contaminants. Designed for durability, they offer long-term spill prevention and environmental protection.
Loading Gangways and Safety Cages
SafeRack’s loading gangways facilitate safe access to large mining vehicles and equipment. Equipped with safety cages, they minimize fall risks during loading and maintenance operations. These gangways are customizable to meet the specific requirements of each site, enhancing overall safety and productivity.
By implementing these solutions, mining operations can improve safety measures, ensure regulatory compliance, and maintain efficient workflows.
Products
Supervised Temporary Holding Cell
The Supervised Temporary Holding Cell provides secure wire partitions, lock options, and customizable configurations for controlled detainee confinement.
Evidence & Security Enclosures
The Evidence and Security Enclosures provide durable wire partitions, secure locks, and custom configurations for protected storage and restricted access.
Wire Mesh Partitions and Walls
The Wire Mesh Partitions provide secure, durable enclosures with custom configurations and multiple door options for industrial storage and access control.
Tool Cribs and Equipment Cages
The Tool Cribs and Equipment Cages provide secure, modular storage with easy installation, custom configurations, and durable wire partitions for industrial use.
Driver Cages and Building Access
Our access cages protect your inventory, as well as visitors, vendors, and other warehouse or building personnel.
Mobile Computer Cabinet w/ Welded Shelf
The Mobile Computer Cabinet features steel construction, a welded shelf, a 3-point lock, adjustable shelves, and casters for secure, mobile industrial storage.
4 Shelf Bin Storage Cabinet
The Heavy-Duty 4 Shelf Bin Storage Cabinet features steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
All Bin Cabinet
The Heavy-Duty All Bin Storage Cabinet features steel construction, lockable bins, a 3-point lock, and sturdy legs for secure industrial storage.
Top View Computer Cabinet w/ Retractable Keyboard
The Top View Computer Cabinet features 12-gauge steel, a retractable keyboard tray, a 3-point lock, and adjustable shelves for secure industrial storage.
Outdoor Storage Cabinet
The Heavy-Duty Outdoor Storage Cabinet features 12-gauge steel, adjustable shelves, a 3-point lock, and a weather-resistant design for secure industrial storage.
Outdoor Storage Cabinet w/ Angle Frame Base
The Heavy-Duty Outdoor Storage Cabinet features 12-gauge steel, an adjustable shelf, a 3-point lock, and a weather-resistant design for secure industrial storage.
Multi-Compartment Outdoor Cabinet
The Heavy-Duty Outdoor Cabinet features 12-gauge steel, 6 high-capacity drawers, a 3-point lock, and weather-resistant design for secure industrial storage.
Top View Computer Cabinet for Flat Screen
The Top View Computer Cabinet provides steel construction, a retractable keyboard tray, a 3-point lock, a power strip, and a slide-out shelf for secure industrial storage.
Extra Workspace Computer Cabinet
The Extra Workspace Computer Cabinet provides steel construction, a retractable keyboard tray, adjustable shelves, a cooling shelf, and a secure 3-point lock for industrial storage.
Multi-Data Entry Computer Cabinet
The Multi-Data Entry Computer Cabinet features steel construction, a 3-point lock, cooling shelf, adjustable storage, a power strip, and a filtration fan for secure industrial use.
Desktop Computer Cabinet
The Desktop Computer Cabinet features steel construction, a retractable keyboard tray, a 3-point lock, a power strip, and a filtration fan for secure industrial workstations.
Small Desktop Computer Cabinet
The Small Desktop Computer Cabinet features steel construction, a clear window, and a space-saving design for secure workstation storage.
2 Compartment Computer Workstation
The 2 Compartment Industrial Computer Workstation features steel construction, adjustable shelves, a power strip, a filtration fan, and a secure 3-point lock for durable industrial use.
In Plant System
The Industrial In-Plant Computer Cabinet features steel construction, adjustable shelves, a power strip, a filtration fan, and a secure 3-point lock for protected workspaces.
Workstation with Accessories
The Industrial Workstation with Accessories features steel construction, a keyboard tray, adjustable shelves, and a swivel stool for a secure, functional workspace.
3 Shelf Bin Cabinet
The 3 Shelf Bin Cabinet provides steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
4 Drawer Bin Cabinet
The Heavy-Duty 4 Drawer Bin Cabinet provides steel construction, lockable bins, adjustable shelves, and high-capacity drawers for secure industrial storage.
Bin Storage Cabinet w/ Wardrobe Shelves
The Bin Storage Cabinet with Wardrobe Shelves provides durable steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
Upright Tool Storage Bin Cabinet
The Upright Tool Storage Bin Cabinet features steel construction, lockable bins, adjustable shelves, a pegboard back, and a 3-point lock for secure industrial storage.
All Secure Full-Width Drawer Cabinet with Bins
The All Secure Full-Width Drawer Bin Cabinet provides durable steel construction, lockable bins, adjustable shelves, and heavy-duty drawers for secure industrial storage.
Extra Wide Bin Cabinet
The Extra Wide Bin Storage Cabinet features durable steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
King Size Bin & Shelf Storage Cabinet
The King Size Bin Storage Cabinet provides durable steel construction, lockable bins, an adjustable shelf, and a secure 3-point lock for industrial storage.
Countertop Bin Door Storage
The Countertop Bin Door Storage Cabinet provides durable steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
Long Tool and Bin Storage Cabinet
The Long Tool and Bin Storage Cabinet provides durable steel construction, lockable bins, and open shelving for secure industrial tool and part storage.
Slim Line Bin Storage
The Slim Line Bin Storage Cabinet offers compact, durable storage with 12-gauge steel construction, secure lockable bins, and a 3-point locking system, perfect for space-saving industrial organization.
One Sided 210 Bin Rack
The One-Sided 210 Bin Rack provides compact, organized storage with 210 small bins, ideal for maximizing space in workshops, factories, and parts storage areas.
Mobile Bin Rack
The Heavy-Duty Mobile Bin Rack provides durable steel construction, lockable bins, and mobility for secure industrial storage.
Signs and Signals
Signs and Signals
Top Loading Arms
Top Loading Arms
MaxRack Elevated Platforms
Powered elevating platform system for accessing railcars and trucks
Solutions
Our loading and access solutions are designed to meet the specific operational requirements of your facility.
Loading Gangways
24″ Self-adjusting access gangways are required to safely access the varying-height trucks transporting chemicals and waste products. Durable marine-grade aluminum and stainless steel options provide years of maintenance and corrosion-resistant service. Powered gangway solutions are also an option, with both hydraulic and pneumatic solutions being commonly used.
Each gangway will have a four-rail safety cage for the tank truck hatch area. It creates a secure 4’x6′ barrier to falls while the operator (un)loads the product. These systems have engineered layouts to ensure safe access, and fall protection equipment works with the loading arms.
GX SELF-ADJUSTING STAIR (SAS) GANGWAY
SafeRack’s NEW GX SAS gangways use Retractalok power-assist technology, allowing operators to raise or lower effortlessly. They are light as a feather to lift and solid as a rock. Tested in the most critical applications, this revolutionary new gangway outperforms all others. They are available in multiple lengths and widths.
Loading Arms
In the mining and minerals industry, efficient and safe transfer of materials such as mineral slurries, concentrates, and chemical solutions is crucial. SafeRack’s loading arms are designed to handle these demanding tasks, ensuring reliable and secure loading and unloading processes.
Loading Arms for Mining Applications
- Material Compatibility: Constructed from robust materials like carbon steel and stainless steel, these loading arms are suitable for abrasive and corrosive substances commonly found in mining operations.
- Vapor Control: Incorporating vapor plates or cones with appropriate vapor lines helps manage emissions, ensuring compliance with environmental standards.
- Durable Seals: Equipped with PTFE or other chemical-resistant seals, the swivel joints maintain integrity under harsh conditions, reducing maintenance needs.
These loading arms are adaptable for transferring various mining-related chemicals, including flotation agents, pH modifiers, and other processing aids essential for mineral extraction and refinement. By providing safe and efficient handling solutions, SafeRack supports the operational efficiency and environmental compliance of mining facilities.
Eye Wash/Drench Showers
ANSI guidelines state that an Eye Wash/Drench Showers need to be located 10 seconds or 55’ (16.8m) from contaminants or hazardous materials.
Eyewash stations need to be on the same horizontal plane with no obstructions.
Therefore, we propose installing a standard combination Drench Shower/Eyewash Unit, which will save limited space and fit easily into any work environment.
Spill Containment
Spill containment pans will be provided at the point of loading operations and are an essential piece of equipment in overall site safety and environmental protection.
Wheel chocks allow for safe access to and storage of treatment chemicals, while spill containment pans utilized at the point of loading operations serve as essential safety and environmental protection tools.
Piperacks
In mining and minerals processing facilities, extensive piping systems are essential for transporting slurries, chemicals, and other materials. ErectaRack’s pre-engineered modular pipe racks are designed to support various loads and products, including crude oil, condensate, liquid natural gas, and other energy products and byproducts.
ErectaRack eliminates the lengthy engineering and fabrication time typically associated with custom pipe supports, reducing installation time from several weeks or months to just a few days. Precision-manufactured using advanced laser technology and robotics, ErectaRack systems ensure high-quality, reliable support for your facility’s piping needs.
Grounding
In mining operations, certain materials and chemicals can generate static electricity, leading to fire or explosion hazards, especially in confined spaces. To mitigate these risks, it’s essential to ground all equipment and vehicles before loading or unloading processes begin. Implementing proper grounding and bonding practices ensures that any static charge is safely dissipated, reducing the potential for accidental ignition. This safety measure is crucial in maintaining a secure working environment and adhering to industry regulations.
Safety Gates, Stairs, Ladders, & Platforms
Safety Gates will be installed at the top of stairs and any other openings to ensure operator safety.
SafeRack’s line of industrial safety gates is the most flexible product on the market with the ability to span openings between 16” and 36” and is field adjustable with nothing more than a wrench. We also have guardrails, metal handrails, and full-fledged fall protection solutions with customizable options to fit the needs of your facility.
Loading Platform Options
In mining operations, ensuring safety and efficiency requires specialized equipment designed to withstand harsh environments. SafeRack offers a range of solutions tailored to meet the unique challenges of the mining industry:
Lighting Solutions
Adequate illumination is vital for maintaining safety and productivity in mining sites. SafeRack provides durable, energy-efficient lighting systems designed to withstand the rigors of mining environments. These systems enhance visibility in work and walk areas, reducing the risk of accidents and improving operational efficiency.
Platforms and Canopies
To protect workers and equipment from environmental elements, SafeRack offers platforms and canopies that provide shelter during loading and unloading operations. These structures not only shield against weather conditions but also contribute to safer and more efficient workflows by offering stable and protected workspaces.
Operator Shelters
Given the demanding conditions of mining sites, it’s essential to have designated areas where personnel can monitor operations safely. SafeRack’s operator shelters are customizable to meet specific site requirements, offering protection from environmental factors and ensuring that operators remain safe while overseeing critical processes.
Wheel Chocks
Stability during loading and unloading is crucial to prevent unintentional movement of vehicles and equipment. SafeRack provides wheel chocks designed to secure vehicles effectively, ensuring safe access during material transfer and maintenance activities.
By integrating these solutions, mining facilities can enhance safety protocols, protect their workforce, and maintain efficient operations even in the most challenging environments.
Frequently Asked Questions
Yes, SafeRack’s ErectaStep Modular Access Platforms are designed to withstand the demanding environments of mining facilities. Constructed from durable materials, these platforms provide slip-resistant surfaces, ensuring safe access to elevated areas on large mining equipment and uneven terrains. Their modular design allows for quick installation and easy reconfiguration as operational needs evolve.
SafeRack offers YellowGate Adjustable Safety Gates, which serve as self-closing barriers to prevent falls in high-risk areas within mining operations. These gates are adjustable to fit various openings and are built from durable materials to perform reliably under the rigorous conditions typical of mining operations.
Our Spill Containment Solutions include containment pans and berms and are ideal for mining environments. These products effectively contain contaminants, helping facilities comply with environmental regulations and ensure long-term spill prevention.
Absolutely. SafeRack’s Loading Gangways and Safety Cages provide reliable, durable, and secure access to large mining vehicles and equipment during loading and unloading operations. These gangways are customizable to meet the unique requirements of each site, enhancing both safety and productivity.
SafeRack’s team collaborates closely with mining facilities to design and implement solutions that meet or exceed industry safety standards. From providing appropriate access platforms to ensuring proper spill containment, SafeRack helps maintain a safe working environment and ensures compliance with relevant regulations.
Projects
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Large vehicles are used to transport dirt, coal, limestone, salt, and other minerals that are extracted from the ground. The extra size of the vehicles obviously enables them to carry more product per haul which drives down per load costs. Accessing and maintaining these vehicles can be challenging as their sheer size mean workers are almost always going to be working from height to maintain them.
Surface mining and underground mining vehicles such as LHD loaders, scoops, mining scalers, dinting machines, and rock breakers play pivotal roles in successful mining operations. Workers need safe access and fall protection to keep these machines running and well maintained to ensure operations continue to be productive.
Surface mining – “There are five recognized types of surface mining, each with specific variations depending on the minerals being extracted. These include strip mining, open-pit mining, mountaintop removal, dredging and high wall mining.”
Cement & Mining Specialist
“As subject matter expert, I’ll leverage my years of experience as your personal consultant throughout the project to ensure you get a world-class solution.”
Kenny Rogers – Cement, Mining & Flatbed Fall Protection Specialist
Contract# 47QSAWA19D0085
Underground mining “When any ore body lies a considerable distance below the surface, the amount of waste that has to be removed in order to uncover the ore through surface mining becomes prohibitive, and underground techniques must be considered. Counting against underground mining are the costs, which, for each ton of material mined, are much higher underground than on the surface. There are a number of reasons for this, not the least of which is that the size of underground mining equipment—because of ground conditions, ore body geometry, and other factors—is much smaller than in the open pit. Also, access is much more limited. All of this means that productivity, as measured in tons produced per worker per shift, can be 5 to 50 times lower, depending on the mining technique, than on the surface. Balanced against this is the fact that underground only ore is mined, whereas in the open pit there are often several tons of waste stripped for each ton of ore.”
Below are some of the loading and unloading solutions for illustrative purposes only.
Our experts will work with you and your team for a custom solution to suit your needs.
Loading Gangways and Safety Cages
Standard 24” wide access gangway helps improve access and egress to and from high access points on earth movers. It will improve productivity and safety. Powered gangway solutions are also an option to further increase ergonomics, with a choice of hydraulic and pneumatic systems. The gangway can be mounted to a fixed platform system or directly to equipment.
GX FLAT RAMP ACCESS (FRT) GANGWAY
SafeRack’s NEW GX-FRT is a flat ramp model popular with railcars. It features a slip-resistant walk surface and, with the use of the telescoping extension, eliminates gaps on narrow railcars.
Spill Containment
Spill containment pans will be provided at the point of loading operations and are an essential piece of equipment in overall site safety and environmental protection.
Wheel chocks allow for safe access to and storage of treatment chemicals, while spill containment pans utilized at the point of loading operations serve as essential safety and environmental protection tools.
Eye Wash/Drench Showers
ANSI guidelines state that an Eye Wash/Drench Showers need to be located 10 seconds or 55’ (16.8m) from contaminants or hazardous materials.
Eyewash stations need to be on the same horizontal plane with no obstructions.
Therefore, we propose installing a standard combination Drench Shower/Eyewash Unit, which will save limited space and fit easily into any work environment.
Mining Options
Lighting – General exterior and task lighting to illuminate work and walk areas.
Platform & Canopies – Full platform canopies reduce exposure to the elements and improve the safe and productive loading operation from the operator’s perspective.
Operator Shelter—Depending on your site requirements, consider the requirement of an operator or guard building to keep personnel out of the elements. This can be customized to meet specific site requirements.
Wheel Chocks – SPCC options to allow for safe access and storage of water treatment chemicals.
Safety Gates
Safety Gates will be installed at the top of stairs and any other openings to ensure operator safety.
SafeRack’s line of industrial safety gates is the most flexible product on the market with the ability span openings between 16” and 36” and is field adjustable with nothing more than a wrench.
Is your plant or facility compliant with ANSI, OSHA, and local safety codes? We can help!
EMERGENCY EYEWASHES / SHOWER EQUIPMENT AND THE ANSI/ISEA Z358.1 – 2014 STANDARD
Are you aware that ANSI guidelines state that Eye Wash/Drench Showers need to be located 10 seconds or 55′ from contaminates or hazardous materials and located on the same horizontal plane, with no obstructions? If bottom loading/unloading, an additional shower should be located at grade as well. SafeRack provides the above equipment plus much more needed to keep employees safe and expedite bulk chemical loading and unloading.
MSHA Regulation Experts – Does your existing access, work stations, and bulk loading/inspection stations meet MSHA’s latest requirements? SafeRack’s professional technical sales consultants are available to meet with your team to make recommendations to keep your facility in front of MSHA’s ever-changing country and region-specific standards and regulations, including lifeline and trolley beam fall arrest systems, metal stairs, crossovers, and access platforms.
Installation Gallery
Why SafeRack?
The SafeRack approach is a collaborative one. Let’s call it The SafeRack Way. We have, over many years amassed a great deal of experience and understanding of the safety aspects involved in loading road tankers and railcars, as well as the behavioral habits of the operators.
