Safe and Efficient Silo Access: Modular Solutions for Cement Facilities
Cement silos require regular maintenance, particularly for diverter and switching valves that help keep cement grades separate. These crucial components are often located at the top of the silo, making access a challenge due to aging, narrow stairways that cannot support the combined weight of a worker, safety gear, and tools.
SafeRack provides a cost-effective and safer alternative to renting cranes or using outdated stairways. ErectaStep’s modular metal stairs and industrial maintenance work platforms offer lightweight, bolt-together solutions that eliminate the need for welding and hot work permits. Each component weighs less than 50 pounds, allowing workers to carry and assemble them at the top of the silo with just a wrench.
These modular systems also minimize additional weight on the silo while ensuring worker safety during routine maintenance. With lightweight crossovers and valve access systems, SafeRack helps streamline operations while reducing risks.SafeRack understands these industry limitations and has designed equipment that is not only the most reliable but also very ergonomic and easy to use while holding up to hundreds of cycles per day.
Silo Valve Access
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Our experts will work with you and your team for a custom solution to suit your needs.
Routine maintenance is required on cement silos. These diverter valves or switching valves on the silos are crucial to keeping cement grades separate.We can supply ErectaStep that can be easily transported up to the tops of these silos. Many times access up to the top is by narrow winding and aging stairways. our ErectaStep line of equipment is the perfect solution for valve access that requires stands to access.
Components are less than 50 pounds and can be walked up to the tops of the silos instead of having to rent expensive cranes to lift big heavy fabricated units. Once all parts are accounted for they can be assembled with everyday tools that are included in the package.
Many times the tops of the silos cannot accommodate much more weight than is already there. Our lightweight aluminum construction crossovers and valve access systems do not add much weight to the tops of the silos once they are fully assembled.
Some fabricators or maintenance shop personnel do not engineer and build systems that meet code. Our patented, pre-engineered components and designs meet or exceed OSHA/MSHA guidelines.
These silos have ladder and stair openings that also require mandated fall protection. Our universal fitting YellowGate is recommended to protect employees from falling out of these openings. This security is heightened with the patented Malbec tensioner that keeps the gate closed at all times at a tension level that resists accidental opening due to wind. Infinite tension levels adjustment allows workers to set the gate to whatever force is preferred for a particular application. Like the ErectAStep line it comes with all necessary hardware and tools to install the unit. It is a purchasing managers dream in that it is the only universal gate that
Components are in stock and ready to ship so no waiting.
Products
Supervised Temporary Holding Cell
The Supervised Temporary Holding Cell provides secure wire partitions, lock options, and customizable configurations for controlled detainee confinement.
Evidence & Security Enclosures
The Evidence and Security Enclosures provide durable wire partitions, secure locks, and custom configurations for protected storage and restricted access.
Wire Mesh Partitions and Walls
The Wire Mesh Partitions provide secure, durable enclosures with custom configurations and multiple door options for industrial storage and access control.
Tool Cribs and Equipment Cages
The Tool Cribs and Equipment Cages provide secure, modular storage with easy installation, custom configurations, and durable wire partitions for industrial use.
Driver Cages and Building Access
Our access cages protect your inventory, as well as visitors, vendors, and other warehouse or building personnel.
Mobile Computer Cabinet w/ Welded Shelf
The Mobile Computer Cabinet features steel construction, a welded shelf, a 3-point lock, adjustable shelves, and casters for secure, mobile industrial storage.
4 Shelf Bin Storage Cabinet
The Heavy-Duty 4 Shelf Bin Storage Cabinet features steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
All Bin Cabinet
The Heavy-Duty All Bin Storage Cabinet features steel construction, lockable bins, a 3-point lock, and sturdy legs for secure industrial storage.
Top View Computer Cabinet w/ Retractable Keyboard
The Top View Computer Cabinet features 12-gauge steel, a retractable keyboard tray, a 3-point lock, and adjustable shelves for secure industrial storage.
Outdoor Storage Cabinet
The Heavy-Duty Outdoor Storage Cabinet features 12-gauge steel, adjustable shelves, a 3-point lock, and a weather-resistant design for secure industrial storage.
Outdoor Storage Cabinet w/ Angle Frame Base
The Heavy-Duty Outdoor Storage Cabinet features 12-gauge steel, an adjustable shelf, a 3-point lock, and a weather-resistant design for secure industrial storage.
Multi-Compartment Outdoor Cabinet
The Heavy-Duty Outdoor Cabinet features 12-gauge steel, 6 high-capacity drawers, a 3-point lock, and weather-resistant design for secure industrial storage.
Top View Computer Cabinet for Flat Screen
The Top View Computer Cabinet provides steel construction, a retractable keyboard tray, a 3-point lock, a power strip, and a slide-out shelf for secure industrial storage.
Extra Workspace Computer Cabinet
The Extra Workspace Computer Cabinet provides steel construction, a retractable keyboard tray, adjustable shelves, a cooling shelf, and a secure 3-point lock for industrial storage.
Multi-Data Entry Computer Cabinet
The Multi-Data Entry Computer Cabinet features steel construction, a 3-point lock, cooling shelf, adjustable storage, a power strip, and a filtration fan for secure industrial use.
Desktop Computer Cabinet
The Desktop Computer Cabinet features steel construction, a retractable keyboard tray, a 3-point lock, a power strip, and a filtration fan for secure industrial workstations.
Small Desktop Computer Cabinet
The Small Desktop Computer Cabinet features steel construction, a clear window, and a space-saving design for secure workstation storage.
2 Compartment Computer Workstation
The 2 Compartment Industrial Computer Workstation features steel construction, adjustable shelves, a power strip, a filtration fan, and a secure 3-point lock for durable industrial use.
In Plant System
The Industrial In-Plant Computer Cabinet features steel construction, adjustable shelves, a power strip, a filtration fan, and a secure 3-point lock for protected workspaces.
Workstation with Accessories
The Industrial Workstation with Accessories features steel construction, a keyboard tray, adjustable shelves, and a swivel stool for a secure, functional workspace.
3 Shelf Bin Cabinet
The 3 Shelf Bin Cabinet provides steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
4 Drawer Bin Cabinet
The Heavy-Duty 4 Drawer Bin Cabinet provides steel construction, lockable bins, adjustable shelves, and high-capacity drawers for secure industrial storage.
Bin Storage Cabinet w/ Wardrobe Shelves
The Bin Storage Cabinet with Wardrobe Shelves provides durable steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
Upright Tool Storage Bin Cabinet
The Upright Tool Storage Bin Cabinet features steel construction, lockable bins, adjustable shelves, a pegboard back, and a 3-point lock for secure industrial storage.
All Secure Full-Width Drawer Cabinet with Bins
The All Secure Full-Width Drawer Bin Cabinet provides durable steel construction, lockable bins, adjustable shelves, and heavy-duty drawers for secure industrial storage.
Extra Wide Bin Cabinet
The Extra Wide Bin Storage Cabinet features durable steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
King Size Bin & Shelf Storage Cabinet
The King Size Bin Storage Cabinet provides durable steel construction, lockable bins, an adjustable shelf, and a secure 3-point lock for industrial storage.
Countertop Bin Door Storage
The Countertop Bin Door Storage Cabinet provides durable steel construction, lockable bins, adjustable shelves, and a secure 3-point lock for industrial storage.
Long Tool and Bin Storage Cabinet
The Long Tool and Bin Storage Cabinet provides durable steel construction, lockable bins, and open shelving for secure industrial tool and part storage.
Slim Line Bin Storage
The Slim Line Bin Storage Cabinet offers compact, durable storage with 12-gauge steel construction, secure lockable bins, and a 3-point locking system, perfect for space-saving industrial organization.
One Sided 210 Bin Rack
The One-Sided 210 Bin Rack provides compact, organized storage with 210 small bins, ideal for maximizing space in workshops, factories, and parts storage areas.
Mobile Bin Rack
The Heavy-Duty Mobile Bin Rack provides durable steel construction, lockable bins, and mobility for secure industrial storage.
Signs and Signals
Signs and Signals
Top Loading Arms
Top Loading Arms
Filters
Silo Access Loading and Unloading solutions
Below are some of the loading and unloading solutions for illustrative purposes only. Our experts will work with you and your team for a custom solution to suit your needs.
Top Hatch Access Platforms
Platform design is dictated by application or form of function. Many factors are considered when creating a solution. Available real estate at a facility, types of vehicles, traffic patterns, and desired throughput are all taken into consideration during the design phase.
Retrofit applications are a routine exercise for our staff. There is an existing population of thousands of loading racks in the cement industry with many varying designs. We can readily implement our years of experience to provide an industry best turn around on drawings and equipment delivery. In fact, most applications can be laid out on-site by our sales staff using proprietary, state of the art 3D software that can produce approval drawings and equipment pricing before leaving your facility.
Pneumatic trailer configurations can be single, multi-hatch or pup style. Additionally, some facilities will service multiple types of vehicles, like loading proppant boxes along with pneumatic trucks.
Loading Gangways with Safety Cages
Platform design is dictated by application or form of function. Many factors are considered when creating a solution. Available real estate at a facility, types of vehicles, traffic patterns, and desired throughput are all taken into consideration during the design phase.
Retrofit applications are a routine exercise for our staff. There is an existing population of thousands of loading racks in the cement industry with many varying designs. We can readily implement our years of experience to provide an industry best turn around on drawings and equipment delivery. In fact, most applications can be laid out on-site by our sales staff using proprietary, state of the art 3D software that can produce approval drawings and equipment pricing before leaving your facility.
Pneumatic trailer configurations can be single, multi-hatch or pup style. Additionally, some facilities will service multiple types of vehicles, like loading proppant boxes along with pneumatic trucks.
Loading Chutes
In some instances when budgets or lack of real estate drive this requirement we can design and layout systems that work in conjunction with loading chutes in silos. Typically these applications are very limited spatially and require modifications to gangway storage positions and cage design and layout. Over the years SafeRack has developed design techniques that mitigate silo limitations.
Early Departure Systems
Increase safety at your loading spot and helps prevent damage to your loading racks with early departure solutions. A driver or operator attaches the interlock fitting to the braking system of the truck, guaranteeing the process you put in place will be followed before the tanker can be loaded.
Truck Traffic Gates
Traffic Gates on specially designed elevated pedestals are synchronized with gangway and cage operations. The traffic gate will lower when the gangway system is lowered creating a visual and physical barrier that reminds truckers to raise the system before driving off. An option for high visibility red and green LED illumination can be integrated into gates for an even higher level of drive-off protection.
Gangway Extended Top Handrail
The SafeRack handrail extension helps prevent truck drive-offs while the gangway is in a lowered position. The elongated safety orange top handrail extends into the platform to remind drivers to properly store equipment before leaving the platform and returning to their trucks.
Safety Gates
SafeRack’s line of industrial safety gates is the most flexible product on the market with the ability span openings between 16” and 36” and is field adjustable with nothing more than a wrench.
Magnetic Swing Gates
A magnetic safety gate can be linked to any gangway and cage operation. When the gangway and cage are in the down position a proximity switch engages the swing gate lock to prevent egress from the loading rack platform. Operators can freely leave the platform once the system is in proper stored position.
Loading Options
Lighting – Lighting both over and under the platform will be provided. For overcast days or second shift, lighting is essential for improved safety and improved productivity.
Platform & Canopies – Full platform canopies reduce exposure to the elements and improve the safe and productive loading operation from the operator’s perspective.
Operator Shelter – Depending on your site requirements, consideration should be given to the requirement of an operator or guard building on the loading platform. This can be customized to meet specific site requirements
Wheel Chocks – Railcar Wheel Chocks provide fast blocking of all types of railcars and meet OSHA regulations to safely prevent railroad cars from moving during loading or unloading operations. This is a requirement by the Department of Homeland Security
FAQ
Projects
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Project Profile: SafeRack Gangway Installation for SOPREMA, Belgium
SafeRack gangway installation for workers to access silo valve and loading hoses for top-loading trucks
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SafeRack Replaces Temporary Scaffolding with Permanent Stairs at Refinery
Citgo replaced costly temporary scaffolding with ErectaStep’s permanent modular stairs, saving on annual rental and maintenance expenses while improving safety.…
What Customers Are Saying
The best in the field. I don't like buying over the phone but you guys make it pleasant, and your staff is very knowledgeable (the best in the field ).
By G.C. M. from Pacific Ethanol Magic Valley LLC
Everything worked smoothly! If we had any questions all safe rack team members were readily available.
By Manpreet B. from CIG Logistics